O-Ring Cord Tolerances

cord-toleranceExtruded o-ring cord stock is used for a variety of applications whenever a molded o-ring is impractical for one reason or another.  O-ring cord is extruded through a die in a variety of thicknesses or cross sections.

This extrusion process used to make o-ring cord has many advantages, however, it can be difficult to achieve a consistent, precise thickness throughout the length of the cord.  Molded o-rings on the other hand tend to have very tight cross sectional tolerances due to the precise manufacturing capabilities of compression or injection molding.  Because of this, the Association for Rubber Products Manufacturers (ARPM) has produced industry accepted standards for the cross sectional tolerances of extruded rubber o-ring cord.

Note:  These standards were previously maintained by the Rubber Manufacturer’s Association (RMA).  In 2010, rubber products manufacturers split from the RMA and formed the Association for Ruber Products Manufacturers (ARPM).  The data below has been taken from the 7th edition-2015 Rubber Handbook for Molded, Extruded, Lathe Cut and Cellular Products.

The three classes of tolerances are:

  • Class I (E1) – High Precision
  • Class 2 (E2) – Precision
  • Class 3 (E3) – Commercial

 

At Global O-Ring and Seal, we require all of our factories to manufacture o-ring cord stock according to the High Precision (E1) tolerances.  However, due to the swelling and contracting nature of rubber cord, slight variations in the cross section dimension are possible over time.  Because of this, we guarantee all of the cord we sell will meet the Precision (E2) tolerances.  Of course, if our customers have a specific need for Class E1 or even tighter tolerances, we will do our best to accommodate those needs.

 

Cross Sectional Tolerances (Inches)
Cross Section ARPM Class
From To E1 E2 E3
.000 .059 ±.006 ±.010 ±.015
.060 .099 .008 .014 .020
.100 .159 .010 .016 .027
.160 .249 .014 .020 .031
.250 .389 .016 .027 .039
.390 .629 .020 .031 .051
.630 .979 .027 .039 .063
.980 1.569 .031 .051 .079
1.570 2.479 .039 .063 .098
2.480 AND UP .051 .079 .126
Cross Sectional Tolerances (Metric)
Cross Section ARPM Class
From To E1 E2 E3
0.00 1.49 ±0.15 ±0.25 ±0.40
1.50 2.49 0.20 0.35 0.50
2.50 3.99 0.25 0.40 0.70
4.00 6.29 0.35 0.50 0.80
6.30 9.99 0.40 0.70 1.00
10.00 15.99 0.50 0.80 1.30
16.00 24.99 0.70 1.00 1.60
25.00 39.99 0.80 1.30 2.00
40.00 62.99 1.00 1.60 2.50
63.00 AND UP 1.30 2.00 3.20

 

The table below shows all of the common sizes of cord stock that we carry in various materials and durometers.  We have listed the tolerances for each size, according to the ARPM Class E2 tolerances from the above chart.  Additionally, the table shows the potential smallest and largest cross sectional dimensions according to these tolerances for that particular size.  If your application requires tighter tolerances than these, please be sure to inquire with us before placing an order so we can find an appropriate solution to meet your needs.

 

Class E2 – Precision Tolerances
Inch MM Common Name Tolerance Low High
.039 1.0 1 MM +/- .010 .029 .049
.063 1.6 1/16” Actual +/- .014 .049 .077
.070 1.8 1/16” Nominal +/- .014 .056 .084
.079 2.0 2 MM +/- .014 .065 .093
.093 2.4 3/32” Actual +/- .014 .079 .107
.103 2.6 3/32” Nominal +/- .016 .087 .119
.118 3.0 3 MM +/- .016 .102 .134
.125 3.2 1/8” Actual +/- .016 .109 .141
.139 3.5 1/8” Nominal +/- .016 .123 .155
.157 4.0 4 MM +/- .016 .141 .173
.177 4.5 4.5 MM +/- .020 .157 .197
.188 4.8 3/16” Actual +/- .020 .168 .208
.196 5.0 5 MM +/- .020 .176 .216
.210 5.3 3/16” Nominal +/- .020 .190 .230
.218 5.5 7/32” +/- .020 .198 .238
.224 5.7 5.7 MM +/- .020 .204 .244
.236 6.0 6 MM +/- .020 .216 .256
.250 6.4 1/4” Actual +/- .027 .223 .277
.275 7.0 1/4” Nominal, 7MM +/- .027 .248 .302
.295 7.5 7.5 MM +/- .027 .268 .322
.313 8.0 5/16” +/- .027 .286 .340
.330 8.4 8.4 MM +/- .027 .303 .357
.354 9.0 9 MM +/- .027 .327 .381
.375 9.5 3/8” +/- .027 .348 .402
.393 10.0 10 MM +/- .031 .362 .424
.437 11.1 7/16” +/- .031 .406 .468
.472 12.0 12 MM +/- .031 .441 .503
.500 12.7 1/2” +/- .031 .469 .531
.550 14.0 14 MM +/- .031 .519 .581
.562 14.3 9/16” +/- .031 .531 .593
.590 15.0 15 MM +/- .031 .559 .621
.625 15.9 5/8” +/- .031 .594 .656
.688 17.5 11/16” +/- .039 .649 .727
.750 19.1 3/4” +/- .039 .711 .789
.813 20.7 13/16” +/- .039 .774 .852
.875 22.2 7/8” +/- .039 .836 .914
1.000 25.4 1” +/- .051 .949 1.051
1.125 28.6 1-1/8” +/- .051 1.074 1.176
1.250 31.8 1-1/4” +/- .051 1.199 1.301
1.375 34.9 1-3/8” +/- .051 1.324 1.426
1.500 38.1 1-1/2” +/- .051 1.449 1.551